Forging Quality Steels are widely used in automobile, defence, railways and various manufacturing industries. Automobile industry is the single largest user of forgings. Components produced through forging are generally used in the transmission systems of an automobile where large forces get transferred between different parts,
hence they are of vital importance.
Quality requirements for Forging Quality Steels
- Close control on chemistry
- Freedom from harmful internal and surface defects
- Dimentional tolerance IS 3739 grade ‘I
- High degree of cleanliness
- Fine and Uniform Grain Size
These steels are widely used in automobile, defence, railways and various manufacturing industries.
Gears | Axles | Crankshaft | Camshaft | Connecting Rod | Pinions | Crown Wheels
Automobile industry is the single largest user of forgings. Forging are generally used in the transmission systems of an automobile, where large forces get transferred between different parts, hence they are of vital importance.
Sizes and Condition of Supply
Supply Condition | Shapes | Sizes |
Hot rolled, | Round Bars | 15 to 350mm |
Hot rolled annealed, | Round Corner | 50 to 350mm |
Peeled & ground, | Square Bar | – |
Peeled & reeled, | – | – |
Drawn | – | – |
Dimensional Tolerance as per IS 3739 specification
Certification Standard Fetures
- Chemistry
- Internal Soundness (Macro Quality)
- Cleanliness Levels (Inclusion)
- Grain Size
- Hardness
- Magna-flux
- Microstructure
- Anti Mix—up Test
In Addition to the standard features, following additional testscan be performed and certified as per customer’s requirement
- Ultrasonic Test
- Step Down Test
- Blue fracture Test
- Jominy Hardenability
- Mechanical Properties — Tensile, Elongation, Reduction in Area, Hardness (on heat treated sample)
- Impact Test (at desired temperatures (—80°C to Room Temperature)
- Any other special test as per end application of the product
Typical Forging Quality Steel Grades
Bearing steels are special class of low alloy steels, typically with 1% carbon and 1.4% chromium. Manganese and Molybdenum are added in certain special cases.