sunflagsteel logo
sunflagsteel logo

Production Process

Production Process

Process Route For Iron Making Division
Process Route For Steel Making Division
Process Route Blooming Mill
Process Route For Rolling Mill

1st Step

1st Step

3rd Step

3rd Step

2nd Step

2nd Step
Process Route For Bright Bar
sunflagsteel logo

Connect with us:

For a project, as a partner, or sales enquiries:

admin@sunflagsteel.com

Address:

REGD & HEAD OFFICE:
33/1, Mount Road, Sadar, Nagpur – 440 001

About us

Catch us on social media

Facebook Youtube Linkedin Instagram
Copyright 1984-24 Sunflag Iron & Steel Co. Ltd | All Rights Reserved, Designed and developed by The Design Fusion

ECT For Bars

  • Automatic bar feeding system
  • Automatic marking and sorting of defective bars during testing
  • Size range: 6 to 60 mm
  • Inspection of Longitudinal / Circular Surface defects
  • Detectability of ECT: 0.05mm depth flaw with length 5mm I Detectability of ECT: 0.05mm depth flaw with length 5mm
  • Reliable and reproducible test results I Reliable and reproducible test results
  • High production speed

Acceptance Criteria

Minimum defect depth and length (FBH)

  • 0.7 mm FBH from 15—60 mm dia
  • 1.2 mm FBH above 60 dia

 
Minimum defect depth and length (SDH)

  • 0.5 mm x 10 mm {from 15—120 mm dia)
  • 0.3 mm SDH sensitivity can deduced by
    extrapolation depending on material SNR.

Phased Array Auto Ultrasonic Testing Salient Features

Phased Array Technology

Phased Array testing is a specialized type of ultrasonic testing that uses sophisticated multi- element array transducers and powerful instrumentation/software to steer ultrasonic beams through the test piece and map returning echoes.

No rotating movement, only electronic scanning is done:

  • Depth focalization for bar volume inspection (LW)
  • Electronic steering for bar surface inspection (SW)

Quality Highlights:

Capacity — 15 to 120 mm dia. Full bar volume inspection

Sunflag R&D Lab Is Equipped With Following State Of The Art Equipment

  • Scanning Electron Microscope with Energy Dispersive X—Ray Spectroscope (SEM—EDS) of Make — JOEL
  • Immersion Ultrasonic Testing Facility of Make — Olympus / Blue Star
  • Optical Microscope with Automatic Multiaxis stage Movement and Image Analysis software
  • Micro—hardness tester
  • Ferritometer
  • NABL Certified Testing Lab
  • R & D Centre Recognised DSIR Government of India

Scanning Electron Microscope With Eds

  • Key Function

– Microstructure analysis
– Quantitative 8L qualitative Analysis of Inclusions

  • Failure Analysis
  • Fractography
  • Inclusion with quantitative elemental analysis

Salient Features

Dimension of samples that can be tested :

– Round Bars :

  • Size 15-120 mm die.
  • Length 800mm
  • Round Corner Square Bars:
  • Size 60420 mm

UST Prob: 10 MHz — 6mm As Per Sep 1927

  • Automatic data saving 8L reporting
  • A scan 8L C scan analysis with real time display