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Tool Steels

Tool Steels

Tool steels are high quality steels made to controlled chemical composition and processed to develop properties useful for working and shaping of other materials.The carbon content in tool steel may range from as low as 0.1% to as high as more than 1.6%. They are alloyed with elements such as Chromium, Molybdenum,Vanadium Tungsten etc.

At Sunflag Tool Steels are produced through specially designed steel making process via Electric Arc Furnace followed by Ladle Refining and Vacuum Degassing and processed through ESR / VAR for ensuring homogeneous properties &Ultra clean material. Stringent control is practiced during designing of chemical composition and other process parameters during casting, rolling/forging and heattreatment.

Sunflag R&D Lab Is Equipped With Following State Of The Art Equipment:

  1. Water-hardening tool steel(e.g. cold heading, cutting tools, knives, reamers and cutlery etc)
  2. Shock-resisting tool steel (e.g. chisel for hot and cold cutting, chuckiaws, gripper, cold shear, hot shear etc.)
  3. Cold work tool steel [3 types]:
  • Oil hardening cold worktool steel(thread cutting, die blanking, cold-forming, cold trimming, gauges etc.)
  • Medium alloy air hardening cold work tool steel (blanking, coining, cold forming, cold swaging, cold trimming
    tools, gauges etc.)
  • High carbon, high chromium cold work tool steel(die inserts, cold—forming, cold shaping, thread roll, cold
    trimming, wire drawing etc.)
  1. Low alloy special purpose tool steel(forging dies, die casing, file cutting, paper cutter, die bending, blanking and
    coining etc.)
  2. Mold tool steel(plastic mold)
  3. Hot work tool steel (die casting dies, hot extrusion dies, hot forging dies, hot swaging, hot trimming, hot shear,
    hot gripper etc).
  4. High-Speed Steels (Single point cutting tools, broach insert, tap, drill, reamers, milling cutters, saws)

Supply Conditions

From Bloom, lngot or ESR Remelted ingot

Supply Condition
Forged, Annealed & Proof Machined
Forged & Annealed
Rolled & Annealed
Rolled, Annealed,Peeled&Ground
As Forged
As Rolled

Sizes

Hot Rolled Rounds15 to 250 mm
Forged Rounds160 to 500 mm
Flats/Plates150 mm(T) * 450 mm (W)
Peeled & Ground5 to 100 mm
Drawn & Ground5 to 34mm
Forged Blocks350(T)*600(W)*5460(L)

 

Grades Of Tool Steels

Water-hardening tool steels

Shock-Resisting Steels

Oil-Hardening Cold-Work Steels

Air-Hardening, Medium-Alloy, Cold-Work Steels

High-Carbon, High-Chromium, Cold-Work Steels

Low-Alloy Special-Purpose Tool Steels

Low-Carbon Mold Steels

Chromium Hot-Work Steels

Tool steels are high quality steels made to controlled chemical composition and processed to develop properties useful for working and shaping of other materials. The carbon content in tool steel may range from as low as o.2 to as high as more than 1.6% They are alloyed with elements such as Chromium, Molybdenum, Vanadium Tungsten etc.

Tungsten Hot-Work Steels

Molybdenum Hot-Work Steels

Molybdenum High-Speed Steels

Tungsten High-Speed Steels

Intermediate High – Speed Steels

Testing Facilities At Sunflag Steel

ECT For Bars

Acceptance Criteria

Minimum defect depth and length (FBH)

  • 0.7 mm FBH from 15—60 mm dia
  • 1.2 mm FBH above 60 dia

 
Minimum defect depth and length (SDH)

  • 0.5 mm x 10 mm {from 15—120 mm dia)
  • 0.3 mm SDH sensitivity can deduced by
    extrapolation depending on material SNR.

Phased Array Auto Ultrasonic Testing Salient Features

Phased Array Technology

Phased Array testing is a specialized type of ultrasonic testing that uses sophisticated multi- element array transducers and powerful instrumentation/software to steer ultrasonic beams through the test piece and map returning echoes.

No rotating movement, only electronic scanning is done:

  • Depth focalization for bar volume inspection (LW)
  • Electronic steering for bar surface inspection (SW)

Quality Highlights:

Capacity — 15 to 120 mm dia. Full bar volume inspection

Sunflag R&D Lab Is Equipped With Following State Of The Art Equipment

  • Scanning Electron Microscope with Energy Dispersive X—Ray Spectroscope (SEM—EDS) of Make — JOEL
  • Immersion Ultrasonic Testing Facility of Make — Olympus / Blue Star
  • Optical Microscope with Automatic Multiaxis stage Movement and Image Analysis software
  • Micro—hardness tester
  • Ferritometer
  • NABL Certified Testing Lab
  • R & D Centre Recognised DSIR Government of India

Scanning Electron Microscope With Eds

  • Key Function

– Microstructure analysis
– Quantitative 8L qualitative Analysis of Inclusions

  • Failure Analysis
  • Fractography
  • Inclusion with quantitative elemental analysis

Salient Features

Dimension of samples that can be tested :

– Round Bars :

  • Size 15-120 mm die.
  • Length 800mm
  • Round Corner Square Bars:
  • Size 60420 mm

UST Prob: 10 MHz — 6mm As Per Sep 1927